Miracle Mill (Star Hammer Mill)

PREMIUM Miracle Mill is an integrated, compact 3 – in – one unit, which executes three operations (i.e. Pulversing, Sieving & Collecting) with high degree of precision. It cool grinds anything grind able to a specified degree of fineness in one operation, using less power than a friction type grinder. Designed for high output, reliable performance and minimum of wear & tear, PREMIUM Miracle mill is a proven profitable proposition for your industry! – and there are 15 alternatives for you to choose from.

Special Mills are designed for Rubber, Salt, Feed and Fiber operation.

Workings of a Miracle Mill

The material is fed in to the grinding chamber of the miracle Mill where it is reduced in size by an army of mechanical hammers, which shatter the material to be ground in mid-air. The material is immediately reduced in size and is drawn out by a suction fan to a sieve located at the base of grinding chamber. The ground material is conveyed pneumatically to a cyclone collector where it is disengaged and collected.

Normally for Junior & Medium models a dust collector is not necessary. However the requirement of dust collector depends upon the material to be pulverized. The Standard and Super models are generally used with dust collectors where fine dust particles are separated from air. Yet in some application, dust collectors may not be required, if the material to be ground does not generate very fine dust.

Junior Series of Miracle Mills

Junior mills come in three sizes. This range delivers a most remarkable capacity. Considering the small power requirements on the lighter jobs such as pulverizing of drugs, chemicals, spices, Grains, Tea, Sugar, etc., the junior mill stands in a class by itself.

Medium Series of Miracle Mill

Medium mills come in two sizes. This range is suitable for pulverizing tea dust, cattle feed, chicken feed, fish meal, spices, lentils, spices, lentils, agricultural products, pharmaceutical products, fertilizers, chemicals, minerals and also for variety of similar substances.

Standard Series of Miracle Mill

Standard series Miracle Mills are most popular among all series. The capacity of Mills is very much as required in the industry. The power consumption, output and space required of mills of this series is found very adequate and acceptable in industry.

Standard series Mills come in THREE MODELS that is STD-II,STD-III and STD-IV. These Mills have Co- axial Blower, Cyclone Collector and Fabric Bag Type Dust Collector as shown in the picture. Mills have Magnet fitted at the inlet to prevent iron particle to enter into Mill. The outlet of Cyclone Collector can be provided with “Y” Piece to facilitate the collection of powdered material. For uniform and dust free collection Rotary Airlock Valve is fitted at the outlet of Cyclone Collector. Mill is mounted on common Base Frame which either is put on R.C.C. Foundation or Anti Vibration Pads.

MILLS are supplied with BOTTOM OPEN TYPE (B.O.T.) arrangement to be put in systems and have Mechanical Screw Conveyors at BOTTOM to convey discharged material into System.

Super Series of Miracle Mill

Super Mills come in three sizes. This range has an extra heavy shaft for great overload capacities Designed for continuous heavy duty which gives uniform high-grade product with maximum output at lower cost. These heavy-duty mills are suitable for bulk production of variety of substances. These Mills have Co-axial Blower, Cyclone Collector and Fabric Bag Type Dust Collector.

Type UNIT JR-I JR-II JR-III MED-II MED-III STD-II STD-III STD-IV SUPER 3 SUPER 4 SUPER 5
Capacity kg/hr 50-350 70-500 90-700 100-1000 110-1200 140-1820 16-2500 190-3200 400/ 4000 500/ 5000 600/ 6000
Speed .r.p.m 455-5600 4500-5600 4500-5000 4000-5000 4000-5000 2800-3300 2800-3300 2800-3300 2900/ 3400 2900/ 3400 2900/ 3400
Horse Power h.p. 5 7.5 10 15 20 40 50 60 60 75 90
Feed Opening m.m. 100 175 250 270 385 270 385 500 380 500 630
No.of Hammers nos. 12 24 36 24 36 24 36 48 36 48 60
Dim. of Mill
Floor Space m.m. 660x 460 660x 540 660x 610 1020x 920 1020x 1020 1120x 1380 1120x 1480 1120x 1730 1170x 1780 1170x 1900 1170x 2030
Overall Height m.m. 710 710 710 1140 1140 1270 1270 1270 1450 1450 1450
Dim. of Cyclone
Dia. of Cyclone m.m. 500 500 500 600 600 700 700 800 1000 1000 1200
Overall Height m.m. 2.7 2.7 2.7 3 3 3.4 3.4 3.75 4.14 4.14 5
Dim. of dust collector Floor Space m.m. 1100x 1100 1100x 1100 1100x 1100 1300x 1250 1500x 1500 1500x 1500 1700x 1700 1700x 1700 1700x 1700 1700x 1700 1700x 1700
Overall Height mts. 3.8 3.8 3.8 5 5 5.35 5.35 6.9 7.5 7.5 7.5
Space for Plant lxbxh
Maximum mts. 6x3x4 6x3x4 6x3x4 7.5×3 x5.5 7.5×3 x5.5 10×3 x6 10×3 x6 10.5x 3.5×7. 11×3. 5×8 11×3. 5×8 11×3. 5×8.5
Minimum mts. 5x3x4 5x3x4 5x3x4 5×4. 5×5.5 6x4x5 6x4x6 6.5x 4.5x 7.5 6.5x 4.5x 5×8 7.5x 4.5x 8 7.5x 4.5x 8 7.5x 4.5x 8.5
Weight
Mill With Fan kgs. 80 95 115 400 450 600 735 820 1000 1200 1400
Cyclone with stand kgs. 115 115 115 180 180 235 235 305 450 450 550
Dust Collector with Stand kgs. 60 60 60 80 80 100 100 135 200 200 250

Specification and Design are subject to change without notice for any Additional improvement.

Premium super-max miracle mill is developer keeping high perfomance in terms of production in mind. This is heavy duty star hammer mill with double ended star type grinding elements which will give many old lives with compared to standard flat type normally available in other conventional hammer mills we also can provide altemative designs of grinding elements, depending upon the application.

The mill is robust in design and is fabricated from heavy plates. The rotor assembly is housed in grinding chamber and is supported by split type bearing housings. Hinged typed hood with lifting colour arrangement helps easy opening of mill. Removal of rotor assembly for changing of hammers, screen and bearings is considered while designing.

Premium super-max miracle mills are available in four different sizes. These mills are available in M.S. as well as S.S. Construction. These mills are available with bottom discharge (gravity discharge) as well as with coaxial blower, cyclone collector and fabric type open dust collector, negative pressure system with separate fan with rotary air lock valve can valve can be provided if required. Feeding and collection arrangement also can be provided.

This Mills are supplied either with Pulley arrangement for Speed variation OR directly coupled with Motor.

Technical Specifications :-

Model Capacity kg./hr. Speed R.P.M. H.P Feed-Open in M.M. No of  Hammers Space Req’ D. (For Mill) L x W x H
SMMM-1 1000/ 10000 1000/2500 75-100 700 72 2000x1200x1800
SMMM-2 2000/15000 1000/2500 100-125 800 80 2200x1500x1800
SMMM-3 3000/20000 1000/2500 125-150 900 92 2400x1800x1800
SMMM-4 4000/25000 1000/2500 150-175 1000 100 2500x2000x1800

FEED HAMMER MILL

  • UNIFORM PRODUCT
  • COOL GRINDING
  • IDEAL FOR FEED GRINDING
  • ECONOMICALLY PRICED
  • FULL SCREEN HAMMER MILL

PREMIUM FEED HAMMER MILL

With our many years of experience in the field of manufacture of Pulverising equipment of different types to suit individual requirement, we have now designed and developed a special type Hammer Mill, for heavy duty service to Pulverise Cattle and Poultry Feed, which gives a production rate of 1 MT/Hr., 2 MT/Hr., 5 MT/Hr. and 10 MT/Hr. for material having Bulk Density of 0.6 gms/cc.

The Mill can also be used for grinding other material, but capacity will differ depending upon type of material, its Bulk Density, feed size etc.

General Description : Material is fed into the grinding chamber where it is reduced in size by a set of Hammers which shatter, the material in mid-air. The material is immediately reduced in size and is drawn out from mill by a suction fan, through a sieve located at the base of the grinding chamber.

The suction fan (when ordered) is supplied separately and is connected to the mill outlet with suitable piping to convey the ground material pneumatically to a cyclone collector for collection of material.

Supplier of Hammer Mill Manufacturer India, Small Hammer Mill, Grain Hammer Mill, Metallic Dross Separating System for Copper, Hammer Mill Crusher India

Construction Details :

  1. Drive is provided by a suitable HPx 2880 RPM squirrel cage induction motor (T.E.F.C. type) suitable for operation on 415 + 5% Volts, 3 Phase, 50 cycles, A.C. supply. The motor is directly coupled to the main rotorshaft through a flexible coupling.
  2. Body is of all steel robust construction and extreme care is taken while welding to prevent distortion.
  3. Rotor shaft is machined from Alloy Steel and is amply proportioned to resist torsion and bending. The shaft is mounted on double row self aligning ball bearings.
  4. Grinding hammers are made from specially heat treated alloy steel to give long wear life.
  5. Limit switch is provided to cut off power supply to the motor when the hinged section is opened for cleaning, maintenance or for changing the screen.
  6. Apowerful permanent magnet is fitted near the inlet hopper to prevent iron particles from entering the grinding chamber.
  7. Grinding (Rasp) plate is of serrated construction and is made from alloy-steel, duly hardened for wear resistance.
  8. Acommon bed plate is provided for mill and motor to make a compact unit.
  9. Heavy duty vibration dampers can be supplied on request to avoid heavy duty foundations.
  10. Feeding Arrangement :Ahopper is provided at the top for feeding material into the mill. This can be provided with a slide gate arrangement operated by a rack and pinion at extra cost.
  11. Screens : S. perforated screens fitted on frame and with 3mm dia holes are fitted inside the mill and are easily removable. The screens are mounted on two M.S. Strips bent into semi-circular profile and are held in position by two spring steel stripswhich are wrapped around the screen and held down by clamping bolts.
  12. Hammers (Beaters) : These are of ‘M’ type section for efficient grinding of animal feed and are made from hardened alooy steel. Two side of the hammers can be used for which two different mounting holes are provided, thereby increasing life by100%.
Mode Capacity Speed Power No. of

Hammers

Feed

Opening

Floor

Space

Overall

Height

Weight

Without motor

Kg/Hr. RPM H. P. Nos mm mm x mm mm Kg
PFHM-1 1000 3000 25 24 200 1100×1500 1800 700
PFHM-2 2000 3000 40 32 300 1100×1800 1800 900
PFHM-5 5000 3000 60 48 400 1100×2400 1800 1000
PFHM-10 10000 3000 100 96 700 1100×2400 1800 1400

Note : Capacity indicated applies to animal feed having bulk density of 0.6 gms/cc and depends on nature, size, dryness etc of feed material. Specifications and Design are subject to change without notice for any additional improvements.

HAMMER CRUSHER

PREMIUM HAMMER CRUSHER is designed to DISINTEGRATE materials in SMALL PIECES.

Big and irregular size of FEED STOCK are ground into SMALL sizes to facilitate movement and further grinding.

The GRINDING ELEMENTS rotate against GRINDING (SERRATED) PLATE and material is cut into small pieces. Generally LARGE HOLE SIZE PERFORATED SCREEN is put in LOWER PART of GRINDER decides the SIZE of GROUND MATERIAL.

This is ADVANCED VERSION of traditional DISINTEGRATOR who are having FIX GRINDING RODS.

PREMIUM HAMMER CRUSHERS are having SWINGING type HAMMER BARS. The SHAPE and SIZE of HAMMERS is designed to suit the application.

Hammer type, SERRATIONS of GRINDING (BREAKER) PLATE, SPEED of ROTOR and size of SCREEN HOLE decides the SIZE of END PRODUCT.

This CRUSHER is IDEAL for FIBROUS, BULKY, IRREGULAR SHAPED materials into COARSE size material.

Material enters TANGENTIALLY into FEED TRAY of HAMMER CRUSHER get TRAPPED into ROTATING HAMMERS which SHATTERS and RE-SHATTERS material between GRINDING PLATE and HAMMERS. The GROUND particles escapes from the HOLES of SCREEN and UNGROUND material get REGROUND tillreduced to required size and escapes from the screen.

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TECHNICAL SPECIFICATIONS

Sizes MODEL H.P. APPROX. CAPACITY (KG/HR.)
JUNIOR PHC – JR 5 — 10 300 – 700
MEDIUM PHC – MED 12. 5 – 20 500 – 1250
STANDARD PHC – STD 20 – 30 850 – 2000
PREMIUM MIRACLE MILL-MAX
STAR HAMMER MILL